Automated Batching System

Automated batching is used to produce various items, including concrete, sealants, baked foods, and cosmetics. Batching is much the same as creating a giant cake. Batching automation weighs and mixes the raw components to generate a finished product. By automating your mixing, blending, or batching system, you can guarantee that your goods are uniform throughout multiple machines, shifts, and even factories.

If you’re working with many different materials, you might be wondering how to accurately weigh each one and charge it into your process equipment. Then, you’ve come to the right place. Our automated weighing batching system is the appropriate option if your manufacturing process necessitates the precise weighing of bulk materials for various ingredients.

Automated weighing and batching software significantly improve the efficiency of handling powder materials. Customized solutions increase productivity and regularity, reduce waste, and collect critical data about your manufacturing process. We also standardize your weighing procedure and remove the possibility of human-caused mistakes.

Xtreme Automation has a wide range of weighing and batching solutions to meet your demands. Our weigh batching machines are custom-built for each application, providing you to fine-tune your batch parameters to your liking.

In automated scale controls, weighing and batching systems are used to guarantee that the correct amount of material is taken, transported, and handed over.

Process vessels, extractors, mixers, blenders, reactors, and other containers may be filled with the exact amount of powder required using automated weighing and batching systems. They may also be used to ensure the right amount of ingredients is introduced to a batch of things that are being combined. The accuracy and repeatability of bulk material handling are at the heart of this technology.

From jumbo bags, small bags, bulkers, containers, or all of the above, to weighing and batching each ingredient, blending your recipe, filling containers, and delivering it to process vessels, packaging lines, or any other destination, Xtreme Automation has the comprehensive selection of equipment you need for any weighing & batching solution.

Our Expertise In Automated Batching System

Our engineering department has designed several specialized blending and batching systems for various industries. Each application is unique in its way. The professionals at Xtreme Automation will work with you to understand your needs and develop a solution to fit them. We also take pleasure in taking responsibility for the project from start to end, which means we are the only people you need to call if you have a question or an issue.

We deal with a range of equipment providers, so we can choose the lowest latency and build custom software to fit your needs. In addition, our service staff can repair and calibrate your unique solution, ensuring that it is up and running when you need it.

Are you curious about how to increase efficiency while also improving the quality of your product? Then, contact us right away!

KEY FEATURES

Polyethylene dispensers with a patent to let fine materials flow to heavy aggregate.
From idea through commissioning, you will be guided by experienced personnel.
To save downtime and costs, systems rely on off-the-shelf components.
Solutions that are tailored to your current workflow and available space.
We provide a complete solution from design, engineering, and manufacture through installation, commissioning, training, and support.
Batching methods for major, minor, and micro-ingredients are available.
Automated systems cut labor costs while also reducing ergonomic concerns.
Scale carts and scaled conveying systems are two possibilities for batch accumulation. They were controlling fugitive process dust with integrated dust mitigation.
Multiple metering choices provide you with the most flexibility in meeting speed and accuracy requirements.
Control systems have a user interface that may be customized.
Product traceability is made easier with integrated bar code and RFID solutions.
For inventory and lot control, and product traceability, most ERP systems are compatible.
Technical assistance is available both on-site and remotely. Modular designs reduce start-up and downtime while allowing for future growth.